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  1. 钻头研磨机

1、用途Applications

该设备用于硬质合金微型钻头刃面全自动研磨和检测。提升生产效率,降低生产成本,保证所生产微钻品质一致性。

Thisequipment is applied to full-auto milling and detection of hard alloy microbitflank, improves production efficiency, lowers production cost, and ensuresquality uniformity of producedmicro drills.

2、电子和软件Electric and software

整机系统采用工控机控制,搭配运动控制卡驱动各轴运转,软件自主开发,软件可二次开发升级,以最优化的方案提高设备性能,运动部分步进均采用进口私服马达,滑轨螺杆采用国际品牌产品,定位精度高。

Thisequipment is controlled by industrial computer with motion control card.Home-made software is flexible and can be adjusted according to customers’requirements. Servo motors for moving parts driving, sliding rails and leadscrews are all worldwide brands with repeat positioning accuracy of 0.001mm.

3、产品特性ProductFeatures

3.1、采用转盘式机构,多工位同时工作,上下料不停机,生产效率高。

Rotatingdisc mechanism, simultaneous multi-station working, no shutdown during feedingand blanking, and high production efficiency.

3.2、具备刀面清洁,环深校正,全自动上下料,输送带式收料,不良品回收等多项功能。

Cleancutter face, ring depth correction, full-auto feeding andblanking, conveying belt material receiving, defective productrecovery, etc.

3.3、八大图像全面检测,包括外径、圆角、缺口、重叠、大头、小头、长短边、垂直分开、大小面、内弧凸肚、外弧、心厚、刀形不良、研磨不足等检测。检测精度高。

Comprehensivedetection of eight images, including diameter, OD, fillet, notch, overlap, bigend, small end, long side, small end, long and short sides, perpendiculardisconnection, big and small faces, inner arc boss, outer arc, hook shape,center thickness, eccentricity, poor cutter shape, F value difference,insufficient milling, etc., and high detection precision.

3.4、整机采用工业计算机控制,操作简单,功能齐全,支持ExcelSPC数据导出统计图分析。

Completeindustrial computer control, simple operation, complete function, and supportof Excel and SPC data export out of statistical graph for analysis.

4、技术参数Technical Parameter

项目ITEM

规格SPECIFICAITON

适用柄径Applicable handle diameter

Φ3.175mm

适用料盒Applicable material box

50支装泡棉盒、新式硬盒、500支料盘

50 pcs foam box, new hard box and 500pcs trays

研磨范围Milling  range

Φ0.25~Φ0.45mm,Φ0.  5~Φ1.2mm 

检验项目及功能Inspection item and function

外径、圆角、缺口、重叠、大头、小头、长短边、垂直分开、大小面、内弧凸肚、外弧、心厚、刀形不良、研磨不足

OD, fillet,  notch, overlap, big end, small end, long side, small end, long and short  sides, perpendicular disconnection, big and small faces, inner arc boss,  outer arc, hook shape, center thickness, eccentricity, poor cutter shape, F  value difference, insufficient grinding, etc.

研磨钻尖角Point  angle of mill drill

130°±5°

工作效率Working efficiency

Φ0.25~Φ0.45mm 450-530/小时

Φ0. 5~Φ1.2mm   300-400/小时   Micro-drilling     450-530pcs/h   Middle-drilling    300-400pcs/h

机械手重复定位精度Repeated  positioning accuracy of manipulator

±0.02mm

砂轮进给调整精度Grinding  wheel feed adjustment accuracy

±0.0001mm

进出料方式Feed and discharge mode

全自动上下料,输送带式收料机构

Full-auto  feeding and blanking and conveying belt material receiving mechanism

辅助功能Auxiliary  function

胶粒深度校正,刀面清洁,直径检测

Colloidal  particle depth correction, clean cutter face and diameter detection 

砂轮主轴Grinding  wheel spindle

精密电主轴

Imported  precise electric spindle

操作系统Operating  system

Windows

电源需求Power  supply demand

AC220V/50Hz,  2.2KW

空压需求Air  pressure demand

6kg/cm2

机台尺寸Machine  size

1400mm(L)X1000mm(W)X  2000mm(H)



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